Expert in Quality Assurance Management, Site Operations and Maintenance Management, Quality Assurance Management, Facilities Management, Diesel Power Generation/Hi Voltage Distribution Systems, Utilities Management.
With 20+ Years Of Overseas Leadership Experience.
Seasoned professional specializing in Site Operations and Maintenance Management,
Quality Assurance Management, Facilities Management,
Diesel Power Generation/Hi Voltage Distribution Systems, Utilities Management.
With over two decades of experience in delivering operational excellence. Proven track record in managing complex projects, ensuring near-zero downtime, and building effective, multi-national teams, including oversight of workforces representing 20+ nationalities during international assignments spanning 15+ years.
Extensive expertise in operation, maintenance, and repair of central energy plants (CEPs), overseeing systems such as boilers, chillers, generators, HVAC, power distribution networks, and medium voltage equipment. Skilled at implementing preventive maintenance programs, engineering systems improvements, and managing long-term utility efficiency through strategic planning and equipment optimization.
Core Competencies:
Certifications & Training:
SKILLS & EXPERTISE
Professional Highlights:
Stephen combines deep technical knowledge, hands-on experience, and strategic foresight to drive success in demanding operational roles. With a strong foundation in preventive maintenance and process improvement, he is committed to enhancing performance, ensuring compliance, and delivering sustainable solutions.
Employment
U.S. Army Corps of Engineers (USACE)FY22 RDTE Repair Fuel Systems POL Lines and ASTs at Poi-Nam
Support daily coordination efforts between contractors, subcontractors, suppliers, and project managers.
Managed all Man Camp Billeting, Operations and Maintenance. Managed all on island HR, Travel
Managed all project material purchases and procurement
Managed all Mail Operations Shipping and Receiving. Assisted with scheduling, logistics, and communication across project stakeholders.
Managed, organized, and maintained accurate project documentation including meeting minutes, status updates, and contract deliverables.
Prepared and submit routine and ad-hoc reports related to project milestones and compliance.
Contract & Procurement Support: Tracked and maintained records of purchase orders, contract modifications, and submittals. Coordinated procurement requests, material tracking, and invoice reviews in collaboration with procurement staff.
Budget & Cost Tracking: Supported tracking of project budgets and expenditure. Assisted with financial reconciliations and ensure proper documentation for audit readiness. Compliance Oversight: Ensured all project activities comply with federal regulations, local laws, and contractual obligations. Assisted in monitoring environmental, safety, and quality compliance requirements.
Nika Solutions USCG Base Kodiak, Alaska (Boss) 5/20/2024 to 4/2025
Quality Control Manager, US Coast Guard Base Kodiak Base Operations Support Services Base and All Options Value (Total Contract Value): $159,922,133.39
561210 - Facilities Support Services contract number 70Z08423RKODI0001
Developed and implemented a comprehensive Quality Control Plan (QCP) in accordance with USACE CQM-C, EM 385-1-1, and federal government quality management standards for Base Operations Support Services.
Led enterprise-level quality assurance and quality control (QA/QC) oversight across multiple service areas including facilities maintenance, utilities operations, environmental services, housing maintenance, fuel systems, transportation, and logistics support.
Established and monitored Key Performance Indicators (KPIs) to measure operational performance, contract compliance, and service delivery effectiveness across all BOSS contract functional areas.
Implemented a structured Quality Management System (QMS) supporting continuous improvement, risk mitigation, and regulatory compliance for U.S. Coast Guard installation operations.
Developed and delivered comprehensive Quality Control Program training for managers, supervisors, and field personnel to ensure alignment with contract performance standards, safety compliance, and quality assurance procedures.
Provided leadership, coaching, and mentoring to project staff on quality management principles, performance standards, and project-specific compliance requirements.
Led work planning, preparatory meetings, pre-activity meetings, and follow-up inspections to ensure compliance with contract requirements, technical specifications, and safety regulations.
Managed and tracked Quality Incident Reports (QIRs), Non-Compliance Reports (NCRs), and corrective action plans, ensuring timely resolution and continuous improvement.
Conducted comprehensive internal quality audits and performance assessments using project QC evaluation tools to identify trends, improve operational performance, and strengthen quality processes.
Analyzed project performance metrics and quality trend data, providing leadership with actionable insights and improvement strategies to enhance service delivery and contract performance.
Coordinated and managed inspection, testing, and documentation processes, working closely with operations teams, subcontractors, engineering consultants, testing laboratories, and government representatives.
Developed and implemented Inspection and Test Plans (ITPs) and quality procedures for critical infrastructure and maintenance activities across the installation.
Reviewed and validated material submittals, technical specifications, and engineering documentation, including concrete mix designs, thermal control measures, and specialized materials.
Ensured full compliance with DoD, USCG, OSHA, and environmental regulatory standards, maintaining readiness for government audits and contract compliance reviews.
Strengthened contractor-client relationships by maintaining transparent communication with Contracting Officers, CORs, government QA representatives, and senior leadership.
Supported operational excellence through process improvement initiatives, root cause analysis, and lessons learned programs to eliminate recurring deficiencies and improve performance outcomes.
MBP 2600 Park Tower Drive Suite 801Vienna, VA 22180 2/21/2024 to 5/10/2024
Qa Construction Engineering TechnicianIn Direct Support Tinian Divert P-9021 & P-9022 FY20 P9010 FUEL TANKS W/RECEIPT PIPELINE & HYDRANT SYSTEM COMBINED WITH FY19 P9030 APR-CARGO PAD W/TAXIWAY EXTENSION, FY19 P9040 APR -MAINTENANCE SUPPORT FACILITY, AND FY20 P9021 APSI-AIRFIELD DEVELOP $400,690,757firm-fixed-price contract for site development and for the construction of an aircraft parking apron and taxiway at the Tinian International Airport, Tinian, Commonwealth of the Northern Mariana Islands (CNMI).
US Core Engineers US Army Core Engineers (QC Management for Contractors 784)
MBP 2600 Park Tower Drive Suite 801Vienna, VA 22180 2/21/2024 to 5-05-24
OCONUS – Tinian, Commonwealth of the Northern Mariana Islands (CNMI)
Project: FY20 MCAF P-9021 / PAF189021 APSI – Airfield Development Phase 1
Project: FY20 MCAF P-9022 / PAF189022 APSI – Parking Apron
Client: U.S. Department of Defense – Military Construction (MILCON)
Provided Construction Quality Assurance (CQA) in support of major MILCON aviation infrastructure projects, including airfield development and aircraft parking apron construction at Tinian International Airport.
Ensured contractor compliance with USACE Construction Quality Management for Contractors (CQM-C), EM 385-1-1 Safety and Health Requirements Manual, contract specifications, and federal construction standards.
Performed quality assurance inspections and field verification of construction activities including earthwork, airfield pavements, concrete placement, drainage systems, environmental compliance, and infrastructure development.
Managed and enforced contractor site safety programs, reviewing safety plans and ensuring alignment with EM 385-1-1, OSHA standards, and Department of Defense construction safety requirements.
Conducted pre-construction conferences, preparatory meetings, and coordination meetings under the direction of the Resident Engineer, ensuring contractors fully understood contract requirements and construction specifications.
Reviewed construction drawings, engineering plans, and technical specifications during design and pre-construction phases, identifying potential constructability issues and recommending revisions based on field conditions and operational constraints.
Implemented and monitored Quality Control Plans (QCP) and Inspection and Test Plans (ITPs) to ensure construction quality, regulatory compliance, and adherence to project schedules.
Coordinated inspection and testing activities with contractors, engineering consultants, laboratories, and government representatives to validate material quality and construction performance.
Developed and tracked Key Performance Indicators (KPIs) to evaluate contractor performance, schedule adherence, and quality management effectiveness.
Managed quality documentation, inspection reports, daily construction reports, correspondence, and compliance records supporting government oversight and contract administration.
Identified and documented deficiencies, non-conformances, and corrective actions, ensuring timely resolution and compliance with project quality standards.
Provided independent field oversight and technical guidance while maintaining communication with project leadership regarding critical issues, safety concerns, and potential contract impacts.
Supported construction management and contract administration functions, including cost awareness, schedule coordination, and collaboration with design teams, contractors, and government stakeholders.
Promoted continuous improvement initiatives through contractor training, lessons learned, and quality management best practices across the project team.
American Systems Group 02/17/2023 to 8/20/2023 QA Construction Engineering Technician – OCONUS – NAVSTA Guantanamo Bay, Cuba
Provided Construction Quality Assurance (CQA) and engineering technician support for NAVFAC infrastructure and facilities projects under the Seaport NxG contract at Naval Station Guantanamo Bay.
Developed and implemented a Quality Control Plan (QCP) aligned with USACE Construction Quality Management for Contractors (CQM-C) and EM 385-1-1 Safety and Health requirements, ensuring full compliance with DoD and federal construction standards.
Delivered QA/QC oversight across multiple operational service areas, including facilities maintenance, utilities systems, environmental services, housing maintenance, fuel systems, transportation assets, and logistics support operations.
Implemented and maintained a structured Quality Management System (QMS) to support continuous improvement, regulatory compliance, and risk mitigation across project operations.
Established and tracked Key Performance Indicators (KPIs) to monitor contract performance, quality metrics, operational efficiency, and service delivery compliance.
Conducted construction inspections and quality verification for civil, structural, mechanical, and environmental construction activities to ensure compliance with NAVFAC specifications and contract requirements.
Reviewed engineering drawings, construction plans, and contract specifications during design and bidding phases to identify constructability issues, field conflicts, and technical discrepancies, providing recommendations for corrective action.
Led and participated in pre-construction conferences and coordination meetings under the direction of the Resident Engineer, ensuring contractor alignment with project specifications, safety requirements, and quality control procedures.
Evaluated contractor site safety programs, Activity Hazard Analyses (AHAs), and safety plans for compliance with EM 385-1-1, OSHA regulations, and Department of Defense safety standards.
Performed on-site supervision and quality inspections of construction and environmental activities while enforcing contract quality standards and safety compliance.
Independently assessed existing site conditions and evaluated customer requirements to develop technical scopes of work (SOW) and support construction planning.
Managed construction documentation, inspection reports, daily reports, and technical correspondence supporting government oversight and contract administration.
Identified and documented deficiencies, non-conformance issues, and corrective actions, coordinating with contractors and project leadership to resolve quality or safety concerns.
Operated with a high level of independent judgment and technical expertise, resolving field issues while keeping project leadership informed of critical decisions, risks, or contract impacts.
Supported the construction management lifecycle, including budget awareness, schedule coordination, contractor oversight, and collaboration with engineering and design teams.
Curtis Power SolutionsBaltimore, Maryland Branch Operations Manager 09/22 to 02/23
J&J Worldwide Services Brian D. Allgood Community Hospital CUP Manager- MEDDAC Korea Camp Humphreys South Korea 08/30/2021 to 08/31/2022
Vectrus Systems Corp Site Manager Muwaffai-Salti Air Base (MSAB), Jordan | 01/2021 – 06/17/2021
Project: 8MW Power Plant for the United States Air Force on the AFCAP IV contract. 11kV distribution system with five 11KV feeders and MV 600A 4-way switched disconnect switchgear/feeder.
PAE Supervisor, Power & Fuel System Supervisor U. S. Embassy Kabul, Afghanistan 01/2019 – 10/2020
DynCorp International High Voltage Power Generation Foreman US Army Garrison Kwajalein Atoll Republic of Marshall Islands 08/2018 – 01/2019
IAP High Voltage Power Generation Foreman Kwajalein Atoll Republic of Marshall Islands Contract changeover to DynCorp 03/2018 – 08/2018
KBR Power Generation Foreman Camp Redleg UAE 01/2018 – 03/2018
Louis Berger Power Plant Senior Technician & Operator Al Asad Air Base, Iraq |04/2017 – 12/2017
Florida Detroit Diesel Allison Power Production Supervisor Miami, Florida 01/2017 – 04/2017
Sallyport Power Production Superintendent Balad, Iraq 03/2016 – 01/2017
Resort & The Hotel Alyeska Utilities & Project Manager Girdwood, Alaska 10/2015 – 03/2016
Centerra LLC Utilities Manager US Navy Support Facility Diego Garcia, BIOT 03/2015 – 08/2015
Fluor-FGG, Inc. Power Generation Manager US Army Sustainment Command FOB Salerno Afghanistan 01/2009 – 03/2013
Continued Employment
Power Generation Foreman | KBR FOB Orgun | Afghanistan | 03/2008 – 11/2009 O & M Supervisor | DynCorp International | Iraq & Afghanistan
| 10/2006 – 03/2008 Power Generation Foreman | KBR | Camp Taji | Iraq | 03/2005 – 09/2006
Power Generation Foreman | KBR | USMI Camp Babylon | Iraq | 03/2003 – 03/2005 Power Systems Superintendent | ITT Systems | Qatar | 01/2003 – 03/2003
Maintenance Supervisor-EDG Services | Burns & Roe Service | US Naval Station Cuba | 01/2002 - 01/2003
Power Plant Maintenance | Raytheon Range Systems | location | 02/2001 – 12/2001 Junior Engineering | Chevron Shipping Company & Tidewater Marine | Alaska | 1994 – 1998
Stephen McCurdy Training 1 (pdf)
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DownloadQCM, EM-385, Osha 10, Osha 30 (pdf)
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Cummins QSK78-9 Diesel Generator Set (2.5 MW)
The Cummins QSK78-9 Diesel Generator Set is a robust, high-performance 2.5 MW power solution designed for industrial and commercial applications. Its advanced technology and reliable components make it suitable for continuous, prime, and standby power generation. This manual provides detailed guidance on safe operation, preventive maintenance, troubleshooting, and repair.
Task Frequency Details Check oil level Daily Refill using Cummins-approved oil if needed. Replace engine oil Every 250–500 hours Use recommended synthetic or mineral oil. Inspect air filters Weekly Clean or replace if dirty. Check belts and hoses Monthly Inspect for wear, cracks, or loose fittings. Replace fuel filters Every 500 hours Use Cummins-specified filters. Flush and refill coolant Every 2,000 hours Use Cummins-approved coolant additives.
Issue Possible Cause Solution Engine does not start Battery discharged or fuel issue Check battery charge and fuel levels. Overheating Coolant leak or clogged radiator Inspect cooling system and clean radiator. Low power output Clogged air or fuel filters Replace filters and inspect injectors. Excessive noise or vibration Loose mounts or worn components Inspect mounts and tighten or replace parts.
MTU 20V4000G43 Diesel Generator Set (2.5 MW)
The MTU 20V4000G43 Diesel Generator Set is designed to provide reliable power for industrial and commercial applications. This 2.5 MW generator offers efficiency, durability, and advanced technology for continuous, prime, or standby power needs. This manual will guide operators and technicians in its safe operation and proper maintenance.
Task Frequency Details Check oil level Daily Refill with MTU-approved oil if needed. Replace engine oil Every 250–500 hours Use MTU-recommended lubricants. Inspect air filters Weekly Clean or replace if dirty. Inspect belts and hoses Monthly Check for wear or cracks. Replace fuel filters Every 500 hours Use MTU-specified filters. Flush and refill coolant Annually or 2,000 hours Use MTU-approved coolant.
Issue Possible Cause Solution Engine fails to start Dead battery or fuel starvation Check battery voltage and fuel supply. Overheating Coolant leak or fan failure Inspect and repair cooling system components. Low power output Clogged air or fuel filters Replace filters and inspect injectors. Excessive vibration Misaligned engine mounts Realign mounts and inspect bolts.
3.2 MW Detroit KLSA 54 L9-4P Diesel Generator
The Detroit KLSA 54 L9-4P Diesel Generator is a robust, high-performance generator capable of producing 3.2 MW of power. Designed for industrial and commercial applications, it features advanced technology to deliver reliability and efficiency under demanding conditions.
This manual outlines operational procedures, maintenance tasks, and troubleshooting techniques to maximize equipment lifespan and ensure safety.
TaskFrequencyDetailsCheck oil levelDailyRefill with Detroit-approved oil as needed.Replace engine oilEvery 250–500 hoursUse Detroit-recommended oil for optimal performance.Replace oil filterEvery 250–500 hoursInspect for clogging or damage.Inspect air filtersWeeklyClean or replace if dirty or damaged.Flush and refill coolantAnnually or 2,000 hoursUse Detroit-approved coolant and maintain proper ratios.Inspect belts and hosesMonthlyCheck for wear, cracks, or leaks.
IssuePossible CauseSolutionEngine fails to startDead battery or low fuelCheck battery voltage and fuel levels.OverheatingCoolant leak or fan failureInspect and repair the cooling system.Low power outputDirty fuel filters or injector issuesReplace filters and inspect injectors.
Caterpillar Diesel Generator Set 3516E (50 Hz)
The Caterpillar 3516E (50 Hz) diesel generator set is designed for efficient, reliable power generation in industrial and commercial applications. This manual provides detailed instructions for operating, maintaining, and troubleshooting the generator set to ensure peak performance and longevity.
The Caterpillar 3516E (50 Hz) generator set provides reliable power for continuous and standby applications, offering high fuel efficiency and advanced electronic control.
Task Frequency Details Inspect oil level Daily Check and top off as needed. Replace oil filter Every 250 hours Use Caterpillar-approved parts. Clean air filters Monthly or as needed Inspect and replace if necessary. Inspect coolant level Weekly Check for proper concentration.
Symptom Possible Cause Action Engine fails to start Low fuel or dead battery Check fuel level, charge battery. Overheating Coolant leak or fan failure Inspect and repair cooling system. Unstable power output Electrical fault or overload Check load distribution.
Refer to the SCADA control panel manual for a detailed list of fault codes and corrective actions.
This manual serves as a comprehensive guide to ensure safe operation, effective maintenance, and efficient performance of your Caterpillar 3516E diesel generator set. For further details, refer to Caterpillar’s official documentation or contact their support team.
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